Start entering the world of Industry 4.0

What is XL

XL is a new breed of device known as a Productivity Appliance™. It snaps on to your existing processes and immediately delivers real-time performance data to all levels of your company. A web-based interface means no software to install. and, it adds value to all levels of your company: Strategic, Tactical, and Operational.

Strategic – Analytics

Managers need accurate and timely information to make confident decisions. XL Analytics provides a complete and accurate picture of plant floor performance, with historical depth and perspective.

Down time analytics expose the top reasons for lost productivity. Trend lines provide historical context. It’s the foundation for improvement strategies.

Get ready. You’re about to see your true downtime. Every stop. Every second. Every detail. It’s exciting and it’s intimidating, all at the same time.

Most companies are shocked to discover their true downtime. Even if you don’t know it, it’s still there. and once production time is lost — it’s lost forever.

The Total Production Timeline™ provides a snapshot of performance. Zoom in on problem areas and zoom out for the bigger picture.

Green means running. Red means down. Blue means setup. Yellow means standby. Grey shows shifts (top) and jobs (bottom). Simple. Elegant.

One of the simplest and most effective techniques for improving OEE is to focus on the top losses.

This is an example of a Top Losses report from Vorne XL Productivity Appliance ™.

Tactical – Live Reports

Supervisors need instant access to “right here, right now” information.

Is the current job on target? Did the second shift meet goal? Did setup take longer than expected? Are any lines down? Why?

Supervisors can view 100+ KPIs in real-time via web browser.

Generate production reports with five clicks of a mouse.

View live updates of line performance on your iPhone™ , iPod® touch, or iPad.

Operational – Scoreboard

Everyone likes to win. We all like to be “in the know”. That’s why the fastest productivity gains often come from simply installing a plant floor scoreboard. XL includes a feature-packed plant floor scoreboard – just plug it in and go!

The plant floor scoreboard motivates your operators to meet and exceed goals. After all – everyone likes to win!

Operators see down time in real time – and respond immediately.

Design your own screens with integrated web-based tools.

Global and Personal Solution

Use any of our built-in views or design your own. Either way, it’s easy to zero in on the exact information you need. Screens are live and updated in real-time. If something catches your attention, simply click through for more detail.

Focus with laser-like precision on the metrics that drive operational success for you and your company. XL Visual Controls provide a fast and easy way to build personalized web pages – drag and drop right in your browser.

XL is Easy

XL is exceptionally easy to use. Here’s why:

• No software to install.
• Step by step instructions.
• Immediate out-of-the-box operation.
• “Bolts-on” to your existing process.
• Fully integrated reporting and analytics.
• Fully integrated production scoreboard.
• Free technical support from XL experts.
• Lots of documentation and examples.

Product / Technical Data

XL 800 – Large Alphanumeric Graphics Display.

The XL 800 is the ultimate productivity for the plant floor tool.The XL800 features a visually expressive graphics display that embeds real-time performance data into a virtually unlimited number of screens – instantly responding to plant floor events as they occur. Like all XL products it is a complete platform for production monitoring and performance management. In fact – the only difference between XL models is the type of plant floor visual display.

XL 600 – Large Digital Multiple Line Display

The XL600 features three, four or six lines of ultra-bright 2.3″ (57 mm) tall characters. Removable legend plates combined with remarkable programmability make it easy to display the metrics that are most meaningful for your plant floor. Like all XL products it is a complete platform for production monitoring and performance management. In fact – the only difference between XL models is the type of plant floor visual display.

XL 400 – Large Digital Single Line Display

The XL400 features a large digital display with ultra-bright 4″ (10 cm) to 12″ (30 cm) tall characters. Like all XL products it is a complete platform for production monitoring and performance management. In fact – the only difference between XL models is the type of plant floor visual display.

Visual Display

• Display full graphic for XL800, others have character lines.
• Tricolor LED Display (Red / Green / Amber) and up to 12 shades of effect.

Digital I / O

• (8) Inputs: 5-24 VDC NPN / PNP (expandable to 24).
• Output – 1A, 120 VAC SPDT relay (expandable to 6).

Electric

• Voltage: 100-240 VAC
• Power: 16-280 watts (depending on equipment)

Communication ports

• 10 / 100Ethernet
• RS-232
• RS-232 / RS-485 (selectable).